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            電加熱反應釜接線方法以及不銹鋼反應釜標準規格參數

            發布日期:2019-09-24 11:41:25 訪問次數:785

            高壓反應釜反應過程中的壓力要求對容器的設計要求也不盡相同。生產必須嚴格按照相應的標準加工、檢測并試運行。不銹鋼反應釜根據不同的生產工藝、操作條件等不盡相同,反應釜的設計結構及參數不同,即反應釜的結構樣式不同,屬于非標的容器設備。
            電加熱反應釜由釜體、釜蓋、夾套、攪拌器、傳動裝置、軸封裝置、支承等組成,電加熱配有電加熱棒,有的釜內含冷卻(加熱)盤管。不銹鋼材質一般有0Cr18Ni9(304),1Cr18Ni9Ti(321),00Cr17Ni14Mo2(316L)。由于用戶因生產工藝、操作條件不盡相同,攪拌形式一般有錨式、槳式、渦輪式、推進式或框式等。加熱方式有電加熱、熱水加熱、導熱油循環加熱、遠紅外加熱、外(內)盤管加熱等。電加熱反應釜密封形式有填料密封、機械密封。支承座有支承式或耳式支座等。使用電加熱反應釜夾套內放置導熱油,由電熱棒加熱,同時要保持放空口暢通。轉速超過160轉以上宜使用齒輪減速機。開孔數量、電加熱反應釜規格或其它要求可根據用戶要求設計、制作。
            不銹鋼反應釜標準規格參數
            不銹鋼反應釜是一種攪拌容器,其接觸物料部位材質為不銹鋼,其他地方才是碳鋼的。 不銹鋼反應釜是一種非標的產品,如果沒有特殊要求,廠家會跟進自己的設計經驗和用戶的使用要求來設計,如果有壓力方面的要求,屬于壓力容器了,廠家必須按照壓力容器的國家標準來進行設計制作,各種規格的不銹鋼反應釜參數設置必須符合GB壓力容器手冊的要求。以規格為fyf5000為例說明一下不銹鋼反應釜的參數要求:容積5000L,實際容積5500L,電機7.5KW,板厚8MM,釜內壓力0.4MPa。不銹鋼反應釜有平臺安裝和支架安裝兩種形式,平臺安裝就是用碳鋼、槽鋼等材料做一個工作臺臺,把不銹鋼反應釜放置在工作臺上,周圍有走廊、護欄、原料存放區等,工作的時候操作員可以在平臺上近距離控制反應釜的運行效果,并及時調整轉速、溫度等參數。不銹鋼反應釜的容積跨度很大,小的有300L的,大的有50000L的。50立方的不銹鋼反應釜建議做成臥式的,上面可以設計多個攪拌裝置,這樣可以減輕攪拌器的壓力,避免因為攪拌器過重而造成設備維護成本高。50立方的立式反應釜也可以做,但是底部一定要設置地支撐,避免因為攪拌器晃動造成設備損壞。
            Stainless steel reactor is a kind of stirring vessel. The material of the contact material is stainless steel, and the other place is carbon steel. Stainless steel reactor is a kind of non-standard product. If there is no special requirement, the manufacturer will follow up its own design experience and user''s use requirements to design. If there is pressure requirement, it belongs to pressure vessel. The manufacturer must design and manufacture according to the national standard of pressure vessel. Stainless steel of various specifications is anti-corrosion. The parameters of the kettle should be set in accordance with the requirements of the GB pressure vessel manual. Take fyf5000 as an example to illustrate the parameters of stainless steel reactor: volume 5000L, actual volume 5500L, motor 7.5KW, plate thickness 8MM, pressure 0.4MPa. Stainless steel reactor has two forms of platform installation and bracket installation. Platform installation is to use carbon steel, channel steel and other materials to make a workbench, the stainless steel reactor is placed on the workbench, surrounded by corridors, guardrails, raw material storage areas, etc. Operators can control the operation of the reactor in close range on the platform when working. Line effect, and timely adjust the speed, temperature and other parameters. The volume span of stainless steel reactor is very large, the smaller is 300L, the larger is 50000L. The 50 cubic stainless steel reactor is recommended to be horizontal, which can be designed with multiple stirring devices. This can reduce the pressure of the stirrer and avoid the high maintenance cost of the equipment due to the overweight of the stirrer. 50 cubic meters of vertical reactor can also be done, but the bottom must be set to support, to avoid equipment damage caused by agitator shaking.
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